How Precision Engineering Helps in Surgery-Assisted Robot Manufacturing

From the automobile to the medical industry where precision and accuracy of parts are vital it has evolved as a motivating factor for innovations. If we talk specifically about the medical field, CNC machining plays a vital role in designing lightweight, small, and highly accurate surgical parts and surgery-assisted robot manufacturing. Ongoing research into improved materials and designs for surgical procedures allows for highly precise fabrication of intricate and complex components.

In the list of components fabricated through the CNC machines endoscopic robots are surely an engineering marvel. Endoscopic robots are the most essential medical tools that are used in internal surgeries these days. Endoscopic robots are designed to navigate in to the human body, they are inserted in to the body through small incisions or natural body openings and their purpose is to precisely figure out the right infectious part during the surgeries.

If we figure out the 3D design structure of these robots, we find out that, the structure of these robots consists of actuators, control units, sensors, and a smartly designed robotic arm. This miniaturization of components is a defining characteristic of these robots, and precision machining along with Multi-axis CNC machining plays a crucial role in designing these engineering marvelous.

Design and Prototyping of Endoscopic Robot

Precision engineering always begins with the designing phase, in which engineers and designers create detail 3-D model designs on CAM and CAD software. As the robot needs to move inside the human body, so it is designed as per the anatomy of the human body, so that during surgeries it does not harm the surrounding tissues. These designs are further validate through finite element analysis software’s, which gives an absolute idea about the product and figure out design flaws if any.

After that prototyping comes in to play, the intricate motion of the robotic arm, tool manipulation and integration of imaging devices are further tested through the prototyping techniques. For better understanding, let’s consider the designing and Prototyping of endoscopy housing, the housing is responsible for optical elements and ensures image clarity. CNC machining plays a vital role in designing a highly precise and accurate prototype with the exact dimensions and structural integrity.

Material Selection

Material selection is the most important paramount of endoscopic robot manufacturing. As the material is the deciding factor for device’s performance, durability, and biocompatibility which is the most important parameter in surgery assisted robots.

Endoscopy robots are designed to locate injuries inside the human body, for that reason their biocompatibility with the human tissues is an important concern for engineers. To cater this issue biocompatible materials such as medical-grade stainless steel, titanium alloys, and bioresorbable polymers are mainly used in the manufacturing of different parts of these robots.

Polyether ether ketone commonly known as (PEEK) has excellent radiolucent characteristics, which makes it a suitable choice for medical imaging devices. For manufacturing of the structural components which are mostly exposed to the tissues, provide strength, durability and increase the structural integrity of these robots.

Titanium alloys, like Ti-6Al-4V, is a very well known material which is able to provide these properties to those devices. Titanium has excellent strength to weight ratio and toughness properties, which makes them a suitable decision for structural components. Moreover, Titanium shows excellent biocompatibility, corrosion resistance and sterilization properties which makes it unharmful for human tissues and body fluids.

Lastly for sensors and control unit are the crucial part these robots, as the data stored by these devices further analyzed by the surgeons to take necessary actions. So, it is very important that these device are able to record, analyze and store data with very precise readings. To achieve that silicon is used in their manufacturing due to the ideal compatibility and flexibility of silicon with the electronic components.

Choose the Right Machining Process

After selecting a suitable design and material for our product now its time to choose the right machining process to gain desirable results.

In the manufacturing of endoscopic robots the CNC machining and additive manufacturing techniques are the most indispensable processes, these process ensures the complexity and precision which is required for the manufacturing of these components.

As for endoscopic robots a complex and intricate structure is needed and we have to scale down the dimensions of the components with precise functionality. To achieve this complex design CNC machining is used in crafting these intricate components.

Different robotic components like robotic arms, joints, and specialized tools are manufactured with the help of CNC machining services. For instance, consider the example of, miniature components which are helpful for the intricate motions of these robots, finely calibrated gears and actuators are crafted so precisely so that they are able to fit together seamlessly and allows a smooth and accurate motion of endoscopic robots.

Another important machining process, which is quite helpful in their manufacturing is additive manufacturing techniques. Which includes 3D printing technology for customized sensor housings or specialized tool tips.  3D printing technology is very useful in the prototyping stage as it creates designs that can be tested and evolved as per requirements.

Motion Control Systems and Sensor Integration

The real time adaptive feed back system and motion control parameters that control the motion of the endoscopy robots with in the human body are the factors which makes robot’s ability to navigate complex anatomical structures during surgery. Precision engineering contributes to the sensory capabilities of these devices.

An illustrative example is the force sensor, precision engineering helps in creating the housing for these sensors. The force sensor detect the amount of pressure applied during tissue manipulation, which gives signal to the surgeon through haptic feedback system to stop applying pressure. The sensors housing, actuators, bendable endoscopic design is all that is result of precision engineering.

Conclusion

Summing things up, precision engineering along with modern machining practices helps to create these complex, highly precise and advance surgical endoscopy robots. From structural components to small scale intricate actuators modern machining practices ensures precise calibration, detail in design and miniaturization in these robot components so that they are able to perform complex surgeries and ease human life.